Dr Demetrios Lefas

A key problem in transonic compressor and fan design is that although a 3D description of the flow is necessary to correctly capture the shock, accounting for it during the sectional design is difficult because the key driving design parameters are unknown. In this paper, it is shown that for inlet relative Mach numbers between 0.85 and 1.10, the pre-shock Mach number is a function of the 3D streamtube area at the throat At over the inlet area A1. This key finding is based on three key transonic flow features, discussed in detail within this paper, being present together across a wide range of 10,000 representative transonic compressor and fan designs published online.1 This unique wide-ranging web-interactive dataset reveals that the effect of changes in the blade geometry, or the 3D streamtube height, on the transonic flow field is one of the same and can be explained simply by keeping track of the associated changes in At/A1. Surprisingly, the pre-shock Mach number at a given At/A1 is shown to be insensitive to the details of the blade surface geometry. Only geometric design choices made in the preliminary design phase, such as the maximum thickness and inlet relative flow angle, are shown to have a second-order effect. These findings suggest that the sectional design phase should focus solely on achieving the desired spanwise 3D At/A1 distribution. The second half of the paper addresses the level of fidelity necessary when calculating the spanwise 3D At/A1, for it to positively influence design; especially when approaching a Mach number of unity. A key conclusion is that failing to resolve the subtle 3D radial flow changes within the blade passage at the appropriate level of fidelity during the early throughflow multistage compressor design stage could mislead the transonic design process. As a result, for the rapid exploration of future compressor designs, this paper advocates utilizing the more than 10,000 transonic design databse to generate an initial 3D blade, which is then assessed early in the design process using At/A1 extracted from 3D CFD.

This paper describes a simple and efficient physics-based method for designing optimal transonic multistage compressor rotors. The key to this novel method is that the spanwise variation of the parameter which controls the three-dimensional shock structure, the area ratio between the throat and the inlet, ‘Athroat /Ainlet’, is extracted directly from the 3D CFD. The spanwise distribution of the area ratio is then adjusted iteratively to balance the shock structure across the blade span. Because of this, the blade design will be called ‘aerodynamically balanced’. The new designmethod converges in a few iterations and is physically intuitive because it accounts for the real changes in the 3D area ratio that directly controls the shock structure. Specifically, changes in both the spanwise 3D flow and in the rotor’s operating condition; thus aiding designer understanding.

Every supersonic fan or compressor blade row has a streamtube, the “sonic streamtube,” which operates with a blade relative inlet Mach number of one. A key parameter in the design of the “sonic streamtube” is the area ratio between the blade throat area and the upstream passage area, Athroat/Ainlet. In this article, it is shown that one unique value exists for this area ratio. If the area ratio differs, even slightly, from this unique value, then the blade either chokes or has its suction surface boundary layer separated due to a strong shock. Therefore, it is surprising that in practice designers have relatively little problem designing blade sections with an inlet relative Mach number close to unity. This article shows that this occurs due to a physical mechanism known as “transonic relief.”